The PID controller (an abbreviation of Proportional Integral Differential) is the most widely applied feedback control formula/algorithm. It is applied in a huge variety of 'things' to automate them, such as planes, drones, cars, coffeemakers, wind turbines, furnaces, and manufacturing units. It is fair to say that the PID controller is the work horse for automation. The PID formula has three parameters that must be set or tuned in the right way and that is what is the PID Tuner is used for. In this article we will explain a suitable way to program a PID controller yourself (if you do not want to use standard libaries), and we present some background on different tuning methods.

The PID Controller has three parameters that should be tuned. The proportional term (Kp), the integral term (Ti) and the differential term (Td). The figure below shows the effects of varying Kp and Ti.

The equations below present a PID formula that can be programmed in a control computer (note that we define the output of the PID controller as MV or u, and the controlled variable as PV):

\( \Delta u_k = K_p \left( e_k - e_{k-1} + \frac{T_s}{T_i}e_k + \frac{T_d}{T_s} \left( e_k - 2 e_{k-1} + e_{k-2} \right) \right) \)\( u_k = u_{k-1} + \Delta u_k \)

With:

\( k = \) discrete time (0,1,2,..)

\( u_k = MV = \) Manipulated Variable at time k

\( e_k = PV-SP = \) Error at time k

\( SP = \) Setpoint at time k

\( PV = \) Process Variable at time k

\( K_p = \) Proportional Gain

\( T_i = \) Integraltime

\( T_d = \) Derivative time

\( T_s = \) Sample time

Various methods exist to tune a PID Controller:

- Open loop method, combined with model based (= method used in PID Tuner)
- Closed loop Ziegler and Nichols

- Freeze the PID output
- Make a step change on the PID output (MV) in order of 3-10%. Step should be sufficiently big to see its effect on the controlled process variable (PV)
- Log response of MV and PV and fit the model parameters of a First Order Time Delay model to this response.
- Use model based tuning method, such as Table 1 for single PID loops

Table 1: PID Open Loop Tuning Rules based on [1]

Kp | Ti | Td | |
---|---|---|---|

P | -- | -- | -- |

PI | 0.35*Tp / (Tdt * K) | min( 8*Tdt, Tp) | -- |

PID | 0.5*Tp / (Tdt*K) | min( 8*Tdt , Tp ) | 0.5*Tdt |

- Switch on proportional control only, i.e. choose:
- Ti = ‘maximum value’
- Td = 0 (unless you know which value to choose here)
- Increase proportional gain until loop oscillations hardly dampen.
- Then note:
- Ultimate gain (KU ) = proportional gain
- To = period of oscillation
- Apply settings from Table 2

Image: Period of oscillation

Table 2: Closed Loop PI Tuning Rules (Tuning rules for PID are not reliable to our opinion).

Kp | Ti | Td | |
---|---|---|---|

PI | 0.45*Ku | T0/1.2 | 0 |

if u < 0 u = 0 end if u > 100 u = 100 end

du = min( du, 3) du = max( du, -3)

if du < -1 du = 0 end if du > 1 du = 0 end

- Tip 1. Oscillations in process variables can have at least three causes, and it's essential to know which one applies in order to reduce the oscillations.

- External disturbance

- Instability in loop resulting in limit cycle

- Stick-slip-like phenomena in valves or other actuators - Tip 2.Check out our posts on PID control issues and how to resolve them at
__this link__ - Tip 3. If you face any issue with (PID) control, contact us by mail or phone and tell us about it. We might be able to help!

Having tuned many PID controllers, we developed the PID Tuner - a 'toolbox'. You can try out a demo of the PID Tuner for free.

If you are interested in this software, a training in PID tuning, or if you want help, send us a mail at info@dotxcontrol.com

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